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Sublimation Polyester Webbing
Technical Specifications & Details
Overview
Sublimation Polyester Webbing (SKU: PW-SU-004) is a high-density woven strap constructed from 100% high-tenacity polyester filament yarn, engineered specifically for dye-sublimation printing. The tightly woven flat surface is treated to accept sublimation inks, allowing full-color graphics, gradients, logos, and text to be permanently gas-infused into the polyester fibers rather than sitting on top of the material. Because the dye becomes part of the fiber structure, printed designs resist fading, cracking, peeling, and washing while retaining the webbing's original flexibility and hand feel.
Key Features & Specifications
- Material: 100% high-tenacity polyester (PET) filament yarn, plain/twill woven construction with a smooth, closed surface optimized for ink transfer
- Standard widths: 10mm, 15mm, 20mm, 25mm (1"), 38mm (1.5"), and 50mm (2"); custom widths available from 8mm to 100mm
- Thickness: 1.0mm to 2.0mm depending on width and weave density (typical 1.2mm at 25mm width)
- Tensile / breaking strength: approximately 1,200 lbs (5.3 kN) at 25mm width and up to 4,000 lbs (17.8 kN) at 50mm width; values scale with width and weave density
- Weight: approximately 12–14 g/m at 25mm width; 24–28 g/m at 50mm width
- Elongation at break: 15%–25%, providing controlled stretch without permanent deformation under normal load
- Abrasion resistance: rated to 15,000+ cycles (Martindale-equivalent) with minimal surface wear
- UV resistance: color retention rated to 3–4 on the blue wool scale after standard exposure testing; suitable for outdoor and semi-outdoor use
- Temperature stability: withstands sublimation press conditions of 190°C–210°C without shrinkage or distortion; continuous service range -40°C to +120°C
- Colorfastness: sublimated print rated to grade 4–5 for washing and rubbing per AATCC standards
- Edges: heat-sealed or ultrasonic-cut to prevent fraying; edges remain soft against skin
Applications
- Promotional lanyards: The smooth surface and full-color print capability make PW-SU-004 the standard choice for event badges, conference credentials, and branded neck straps requiring photographic logos, sponsor artwork, or repeating text along the full length.
- Pet collars and leashes: High tensile strength combined with soft edges and permanent, wash-resistant printing suits custom-branded pet products that must survive outdoor use, moisture, and repeated handling without color loss.
- Luggage and travel straps: The 38mm and 50mm widths provide the load rating needed for suitcase straps, gear tie-downs, and travel accessories, while sublimation allows brand identification and anti-theft patterning across the strap face.
- Branded accessories and apparel trim: Camera straps, bag handles, guitar straps, ID holders, and garment webbing benefit from edge-to-edge custom graphics that maintain a flat, professional finish after repeated flexing.
- Sporting goods and outdoor gear: Yoga strap loops, water bottle carriers, and equipment straps use the material's UV and abrasion resistance to hold printed branding in demanding conditions.
Customization & Wholesale
WebbingMaker supplies PW-SU-004 to global wholesale and bulk buyers with full customization across width, color base, and print design.
- Minimum order quantity: 500m per width/specification for standard runs; custom-color base yarn and non-standard widths require a 1,000m MOQ
- Custom widths: any width from 8mm to 100mm can be woven to order; tooling for entirely new widths is available on request
- Base color: white is standard and recommended for sublimation to achieve accurate color reproduction; solid-color base webbing is available where partial printing or two-tone effects are required
- Printing: full-color dye-sublimation, single or double-sided, with unlimited colors, gradients, and photographic detail; repeat-length designs, continuous patterns, and variable-data printing are supported
- OEM/ODM: private-label production, custom weave density, custom yarn deniers, and finished-product assembly (cut-to-length, hardware attachment, sewn loops) are available for OEM buyers
- Packaging: standard rolls of 100m or 200m; custom roll lengths, spooling, cut-and-coil, and private-label packaging available for retail-ready orders
- Lead time: 7–10 business days for standard white webbing in stock widths; 15–25 business days for custom widths, custom base colors, or large-volume OEM orders after artwork and sample approval
- Sampling: pre-production samples and print proofs provided before bulk runs; sample lead time 3–5 business days
- Export capabilities: shipping worldwide by sea and air, FOB and CIF terms available, consolidated container loading, and support with commercial documentation, certificates of origin, and customs paperwork
Why Choose WebbingMaker
WebbingMaker is a dedicated webbing manufacturer with in-house weaving, dyeing, and sublimation printing lines, giving buyers direct factory pricing and full control over quality at every production stage. Raw high-tenacity polyester yarn is sourced from established domestic suppliers and tested on intake for denier consistency and tensile performance before weaving.
Quality control includes tensile and breaking-strength testing on production batches, colorfastness and rub testing on sublimated output, width and thickness gauging, and final visual inspection for weave defects, print registration, and edge finishing. Each bulk order ships with a batch inspection report on request.
Our facilities operate under ISO 9001 quality management systems, and our polyester webbing can be produced to meet OEKO-TEX Standard 100 requirements for skin-safe applications such as pet collars and apparel trim. REACH and RoHS compliance documentation is available for buyers selling into the EU and other regulated markets.
With extensive export experience serving buyers across North America, Europe, Australia, and Southeast Asia, WebbingMaker understands the documentation, packaging, and logistics requirements of international wholesale trade. Our English-speaking sales team manages orders from artwork approval through delivery, and we maintain stock of standard white sublimation webbing to shorten lead times on repeat orders. Buyers benefit from consistent batch-to-batch quality, transparent specifications, reliable lead times, and the flexibility to scale from initial trial orders to full-container volumes as their programs grow.
Request Sublimation Polyester Webbing Specifications
Need custom widths, colors, or tensile requirements? Our engineering team can configure this product to match your exact B2B specifications.
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