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Backpack Jacquard Webbing
Technical Specifications & Details
Overview
Backpack Jacquard Webbing (SKU: JW-BP-004) is a high-tenacity woven strap engineered for load-bearing applications that also require integrated branding or decorative patterning. It is constructed primarily from high-tenacity polyester (600D–1000D) with an optional nylon 6,6 blend for applications demanding higher abrasion resistance and elasticity recovery. The jacquard weave allows logos, text, and repeating patterns to be woven directly into the webbing structure rather than printed on the surface, delivering permanent branding that will not peel, crack, or fade with repeated flexing and washing.
Key Features & Specifications
- Material: High-tenacity polyester (standard) or nylon 6,6 (upgrade); jacquard-woven construction with dual-layer or single-layer options depending on width and load requirements.
- Width: Standard sizes of 20mm, 25mm, 32mm, and 38mm, with custom widths available from 10mm to 50mm (±0.5mm tolerance).
- Thickness: 1.6mm to 2.4mm depending on weave density and ply count; standard 25mm webbing runs approximately 1.8mm.
- Tensile / breaking strength: 25mm polyester webbing delivers a minimum breaking strength of approximately 1,800–2,200 lbs (8.0–9.8 kN); 38mm webbing reaches approximately 3,500–4,000 lbs (15.5–17.8 kN). Nylon variants add roughly 10–15% additional load capacity at equivalent width.
- Weave density: 12–16 picks per centimeter for standard patterns, up to 20 picks per centimeter for fine-detail logo reproduction.
- Abrasion resistance: Withstands 20,000+ cycles under Martindale-equivalent testing; edge-sealed via hot-cut or ultrasonic cut to prevent fraying.
- UV resistance: Solution-dyed and UV-stabilized options retain color and maintain 85%+ of original tensile strength after 500 hours of accelerated QUV exposure.
- Colorfastness: Rated Grade 4–5 for washing and rubbing per AATCC / ISO 105 standards.
- Temperature tolerance: Stable performance from -30°C to +80°C; polyester offers superior heat and mildew resistance versus nylon.
- Elongation at break: 15–25% for polyester, 20–30% for nylon, providing controlled stretch under dynamic loads.
Applications
- Hiking and mountaineering backpacks: Used for shoulder straps, sternum straps, and load-lifter attachments where the webbing must carry sustained weight while displaying woven brand identity. The jacquard construction resists abrasion from repeated contact with trekking poles, rock surfaces, and rough terrain.
- Travel and luggage systems: Applied to compression straps, grab handles, and external attachment points on rolling bags and duffels. Woven branding provides a premium finish that survives baggage handling and long-term use.
- Tactical and military-style packs: Suitable for MOLLE-adjacent attachment points, waist belts, and reinforcement straps where durability, colorfastness in low-visibility tones, and load reliability are priorities. Nylon variants are typically specified for these applications.
- Outdoor gear and equipment: Integrated into hydration packs, camera bags, tool bags, and pet carriers where a combination of structural strength and visible, permanent branding is required.
- Sporting goods and lifestyle bags: Used on gym bags, skate bags, and daypacks where decorative woven patterns and logos serve as a key product differentiator at retail.
Customization & Wholesale
Minimum order quantity (MOQ) is 500 meters per color and pattern for standard specifications. Custom jacquard patterns require a one-time weaving setup, with MOQ typically starting at 1,000 meters for fully bespoke designs to offset loom programming costs.
Customization options include:
- Custom widths from 10mm to 50mm and adjustable thickness through ply and weave-density changes.
- Custom colors matched to Pantone (TPX/TCX) references, with solution-dyed options available for maximum colorfastness and UV stability.
- Woven jacquard logos, brand names, repeating patterns, and multi-color designs (up to 4–6 colors per standard loom setup; additional colors available on request).
- Surface treatments including water-repellent (DWR) coating, anti-slip backing, and softener finishing.
- Edge finishing via hot-cut, ultrasonic-cut, or folded-and-stitched edges.
- OEM and ODM services: We manufacture to buyer-supplied technical drawings and specifications, and can also assist with design development, weave engineering, and sample iteration for buyers developing new products.
Sampling: Custom pattern samples are typically produced within 7–10 working days after artwork and specification confirmation. Standard color-card and stock-pattern samples are available for immediate dispatch.
Production lead time: 15–25 days for standard orders and 25–35 days for large-volume or fully customized orders, depending on quantity, finishing requirements, and season. Bulk contract scheduling is available for buyers with recurring monthly volume.
Export capabilities: We ship worldwide by sea and air, supporting FOB, CIF, and EXW terms. Packaging is standardized in rolls of 50m or 100m, bagged and boxed, with export cartons palletized for container loading. We provide full export documentation including commercial invoice, packing list, certificate of origin, and material test reports on request. Payment terms available include T/T and L/C.
Why Choose WebbingMaker
WebbingMaker is a dedicated webbing manufacturer with in-house weaving, dyeing, and finishing capabilities, allowing full control over quality and lead time rather than relying on subcontractors. Every production batch undergoes tensile and breaking-strength testing, width and thickness verification, colorfastness checks, and visual inspection for weave consistency and pattern accuracy before shipment.
Quality management is aligned with ISO 9001 standards, and materials can be supplied to meet OEKO-TEX Standard 100 requirements for restricted-substance compliance, supporting buyers who sell into regulated retail markets in North America and Europe. REACH-compliant dyestuffs and finishing chemicals are available for EU-bound shipments. Test reports from SGS, BV, or Intertek can be arranged for buyers requiring third-party verification of tensile strength, colorfastness, or chemical safety.
With established export experience serving wholesale and bulk buyers across North America, Europe, Southeast Asia, and Oceania, we understand the documentation, packaging, and consistency standards that international buyers require for smooth customs clearance and reliable downstream production. Our production capacity supports both trial orders and high-volume recurring contracts, and our engineering team works directly with buyers to translate branding requirements into manufacturable jacquard weave programs. This combination of vertical manufacturing control, tested performance specifications, and export-ready processes makes WebbingMaker a dependable supply partner for backpack and bag manufacturers who need webbing that performs structurally while carrying permanent, high-definition woven branding.
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